2 / 3 - components polyurethane form in plance foam gasket, FIPFG, automatic PU foam gasket making machine & equipment
This machine can mix two (or three) kinds of raw material together and pour to pre-set position, groove, mould, or the flat surface of workpiece directly. Through chemical reaction, the liquid raw materials form elastic sealing strip in seconds. There is no joint or cut point, so comparing with other kind of sealing its effect is much better and with longer using life. And, during the forming process, the sealing strip surface become very smooth and without any crack, so its sealing effect is perfect. And, because it can stick on the workpiece naturally and tightly, no gluing worker is needed, huge cost is saved from labor and time, etc.
Foam sealing equipment is used more and more in sealing fields like controlling cabinets, lighting, motor vehicle, machining industry, etc. It is leak proof, oil proof, water proof, damping, noise proof, and sealing, etc. It is in accordance with certifications like UL/CE, MIL-STD-167, EN50298, and so on.
Foam Gasket Manufacturing Machine Equipment Construction:
Gasket Manufacturing Machine Standard type equipment specifications:
|Technical Specifications||Some Other details|
|Mechanical Arm||6*3 m||Technology||From Germany|
|Workbench||2.4*0.9 m||Mixing Head||From Germany|
|Material Bench||1.2*0.85 m||Operation||From Taiwan Syntec, CNC system|
|Working Stroke||2.4*1.2*0.25 m||Hand Controller||From Taiwan Syntec|
|Strip Width||3.5-30 mm||Motor||Panasonic Servo Motor|
|Gluing Precision||0.01 mm||Metering Pump||From Germany, Barmag|
|Working Speed||0-12 m/min||Cleaning||Water Risining|
|Max Speed||30 m/min||Material Barrels||Double walled stainless steel, control temperature automatically|
|Repeat Positioning Accuracy||+/- 0.03 mm||Control Mode||8 axis linkage,|
|Dosing||0.5-5 g/s||Working Mode||2D or 3D|
|Filling Accuracy||0.1 g/s||Main Color||Silver gray, refer to picture, or black, red, ect. under discussing.|
|Mixing Speed||0-3000 rad/min||Custom-made, OEM, ODM||OK, no problem.|
|Mixing Ratio||1:10~10:1 Adjustable||Certifications||CE, RoHS, ISO, etc.|
Foam Gasket Manufacturing Machine Main Parts
1. Mixing Head:
Water Rinsing & Modular Design, or recycled chemical solvents for arid zone countries.
2- / 3- component mixing head with high-pressure water rinsing system and dynamic mixing system, for use with liquid to high-viscous polymer reaction materials for gasketing, gluing and potting.
2. Operation System:
CNC System from SYNTEC, 180 degree rotating freely, Multi-language selection, Storing huge frequently-used information, Plus USB interface and G-code program, Manual operation is for choice also, Can be operated simply.
3. Raw Material Barrels:
Double walled stainless steel, control temperature automatically.
4. Work bench:
Aluminum alloy, strong and durable.
5. Dosing System:
Barmag metering pump, Panasonic servo motor, Microscale (2-8mm) gluing is workable.
6. Hand Controller:
SYNTEC made, easily control, response quick and steady.
7. Driving system:
Panasonic servo motor, work steady, long using life.
|** Advantages of Jinjie's Gasket Manufacturing Machine **|
|Our Company, Jinjie||Some other companies|
|Technology||From German, top level, mature and stable||R&D in China, Chinese level,|
researching problems happened during the machines' using progress, then find out reasons and develop new types
|Mixing Head||German technology and quality, Special Teflon coating for prevent residual||Chinese quality.|
(the shape and structure keep changing, two or three years later, the old type will disapear; then, maintenance and after-sales service will become very difficult.
|Working Mode||2D or 3D for choice|
(could process special 3D patterns)
|Control Mode||8 axis linkage as a whole|
Could adjust & change to 3-components equipment or adding auto material feeding system according to needed.)
|3 axis + other control systems,|
the stability is not good enough.
|Repeat Positioning Accuracy||+/-0.03mm||+/-0.05mm|
|can keep working for a whole day|
(there is a special coating on the mixing head to prevent residual)
|Frequently temporarily stop|
for cleaning residual, otherwise the mixing head will be clocked
|After-sales Service||Jinjie's professional after-sales service group, technicians are English speaking|
(the machine itself has very low failure rate, the maintenance is very simple and quick)
|High failure rate, complex maintenance progress; after-sales service outsourcing, professional degree is limited, cost is very high.|
|machine shop belongs to ourselves, Jinjie; the metal frame is manufactured, assembled and adjusted by ourselves, high precision, good stability||The metal farme is manufactured by another one or more companies, then assembled together directly without testing, the stability is not good enough.|
|Quality & Offer||Top level German quality,|
Price is very competitive
|Common standard quality,|
price is not competitive
EMM FIPFG Sealing Equipments are widely used in fields like cabinets, vehicle, electronic, appliances, lighting, and filter, etc.
Power cabinets: Gluing and sealing on the surfaces of controller cabinets, power boxes, enclosures, doors, or other surfaces or groove, to prevent dust and moisture.
Lighting: Through foaming sealing to form sealing rings on lightings for industry, furniture, house or outside, etc.
Small containers & Packing case: sealing rings used on the cover edge of them with a lot of quantity to finish the sealing process efficiently and automatically.
Appliances: sealing strips are needed for kitchenware’s top, back and inside, or filter of cleaner, and other appliances.
Vehicle: Sealing strips used on the car body, pedal, steering wheel stand, fireproof metal plate, and other areas like car window, vent, lighting cover, air conditioner, and so on.
Filter: like those used on oil industry, air conditioner, building, refrigerator, etc
Processing Type: Foaming Machine
Product Type: foam sealing gasket
Place of Origin: , China (Mainland)
Brand Name: EMM
After-sales Service Provided: Engineers available to service machinery overseas
Type: FIPFG form in place foam gasket
Strip width: Micro type: 2-8mm; Standard type: 3.5-30mm
Technology: Mixing head designed and manufactured in Germany
Dosing system: Barmag metering pump
Control system: Taiwan Syntec CNC system with hand controller
Driving system: Panasonic servo motor
Cleaning system:Water rinsing (or chemical solvent for arid zone countries)
Working speed: 0-12m/s, usually be 6-10m/s; moving speed could be 30m/s
Raw material: Polyurethane, PU, Silicon, other liquid material
Certifications: CE, ISO, RoHS, SGS, CQC, etc